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Dual-disc cycloidal reducer 29:1 v1

A compact two-disc cycloidal reducer, Ø120 x 90 mm housing, 30 fixed ring rollers, two 29-lobe discs on 180°-phased eccentric journals, output via pins with sleeves into a flanged output shaft. It is fully parametric, so setting rollers=36 regenerates a 35:1 variant.

Files

Flagged by the engineer

  • Ø120 limit forces small rollers (Ø6). These rollers carry a high Hertzian stress, so hardened pins (100Cr6) are recommended instead of S235.
  • S235 is not suitable for the cycloid discs. Use 16MnCr5 case-hardened or 42CrMo4 instead.
  • Kinematic check (one input revolution gives output -360/29 = -12.41°) is computed in code. The interference check is analytic only.
  • 35:1 variant: e must reduce to 1.0 mm to keep K1 < 1. The rollers, discs, housing roller-pin holes and output-hole Ø (because of e) change. Shafts, bearings, pins and covers can stay.

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Specification

Ratio29 : 1 (reversing); 35 : 1 with 36 rollers
Output per input rev-12.414 deg (signed)
Eccentricity1.2 mm
Roller pitch circle / pinØ84 / Ø6 x 30
Output holeØ12.6 on PCD 48 (6x)
HousingØ120 x 90
Overall size120 × 120 × 138 mm
Parts63
MaterialSteel (S235)
Mass (calculated)5763.6 g
General tolerance± 0.2 mm (ISO 2768-m)
Processmachining

Standard parts · purchasable

2×Deep groove ball bearing 6003
ISO 15
2×Deep groove ball bearing 6001
ISO 15
1×Deep groove ball bearing 6006
ISO 15
8×Socket head cap screw M4x16
ISO 4762

Parts list

01housing_ring
120 × 120 × 70 mm · 2968.2 g
02input_cover
120 × 120 × 10 mm · 836.7 g
03output_cover
120 × 120 × 10 mm · 719.6 g
04input_shaft
19.4 × 17 × 56 mm · 62.2 g
05cycloid_disc_a
80.08 × 80.19 × 7 mm · 176.8 g
06cycloid_disc_b
80.08 × 80.19 × 7 mm · 176.8 g
07separator
72 × 72 × 1 mm · 21.6 g
08ring_pin_0
6 × 6 × 17 mm · 3.8 g
09ring_pin_1
6 × 6 × 17 mm · 3.8 g
10ring_pin_2
6 × 6 × 17 mm · 3.8 g
11ring_pin_3
6 × 6 × 17 mm · 3.8 g
12ring_pin_4
6 × 6 × 17 mm · 3.8 g
13ring_pin_5
6 × 6 × 17 mm · 3.8 g
14ring_pin_6
6 × 6 × 17 mm · 3.8 g
15ring_pin_7
6 × 6 × 17 mm · 3.8 g
16ring_pin_8
6 × 6 × 17 mm · 3.8 g
17ring_pin_9
6 × 6 × 17 mm · 3.8 g
18ring_pin_10
6 × 6 × 17 mm · 3.8 g
19ring_pin_11
6 × 6 × 17 mm · 3.8 g
20ring_pin_12
6 × 6 × 17 mm · 3.8 g
21ring_pin_13
6 × 6 × 17 mm · 3.8 g
22ring_pin_14
6 × 6 × 17 mm · 3.8 g
23ring_pin_15
6 × 6 × 17 mm · 3.8 g
24ring_pin_16
6 × 6 × 17 mm · 3.8 g
25ring_pin_17
6 × 6 × 17 mm · 3.8 g
26ring_pin_18
6 × 6 × 17 mm · 3.8 g
27ring_pin_19
6 × 6 × 17 mm · 3.8 g
28ring_pin_20
6 × 6 × 17 mm · 3.8 g
29ring_pin_21
6 × 6 × 17 mm · 3.8 g
30ring_pin_22
6 × 6 × 17 mm · 3.8 g
31ring_pin_23
6 × 6 × 17 mm · 3.8 g
32ring_pin_24
6 × 6 × 17 mm · 3.8 g
33ring_pin_25
6 × 6 × 17 mm · 3.8 g
34ring_pin_26
6 × 6 × 17 mm · 3.8 g
35ring_pin_27
6 × 6 × 17 mm · 3.8 g
36ring_pin_28
6 × 6 × 17 mm · 3.8 g
37ring_pin_29
6 × 6 × 17 mm · 3.8 g
38output_pin_0
6 × 6 × 54 mm · 12.0 g
39pin_sleeve_0
10 × 10 × 15 mm · 5.9 g
40output_pin_1
6 × 6 × 54 mm · 12.0 g
41pin_sleeve_1
10 × 10 × 15 mm · 5.9 g
42output_pin_2
6 × 6 × 54 mm · 12.0 g
43pin_sleeve_2
10 × 10 × 15 mm · 5.9 g
44output_pin_3
6 × 6 × 54 mm · 12.0 g
45pin_sleeve_3
10 × 10 × 15 mm · 5.9 g
46output_pin_4
6 × 6 × 54 mm · 12.0 g
47pin_sleeve_4
10 × 10 × 15 mm · 5.9 g
48output_pin_5
6 × 6 × 54 mm · 12.0 g
49pin_sleeve_5
10 × 10 × 15 mm · 5.9 g
50output_shaft
60 × 60 × 45 mm · 283.4 g
51ecc_bearing_a
35 × 35 × 10 mm · 45.6 g
52ecc_bearing_b
35 × 35 × 10 mm · 45.6 g
53input_bearing_a
28 × 28 × 8 mm · 24.8 g
54input_bearing_b
28 × 28 × 8 mm · 24.8 g
55output_bearing
55 × 55 × 13 mm · 135.6 g
56cover_bolt_0
7 × 7 × 20 mm · 2.6 g
57cover_bolt_1
7 × 7 × 20 mm · 2.6 g
58cover_bolt_2
7 × 7 × 20 mm · 2.6 g
59cover_bolt_3
7 × 7 × 20 mm · 2.6 g
60cover_bolt_4
7 × 7 × 20 mm · 2.6 g
61cover_bolt_5
7 × 7 × 20 mm · 2.6 g
62cover_bolt_6
7 × 7 × 20 mm · 2.6 g
63cover_bolt_7
7 × 7 × 20 mm · 2.6 g