LUXXO · SHARED DESIGN · READ ONLY

Two-Stage Planetary Gearbox 36:1 v1

A two-stage planetary gearbox, module 1, 20° pressure angle. Each stage has a 12T sun, three 24T planets on Ø5 pins on a Ø36 circle, and a 60T ring cut directly into a Ø80×50 housing. The stage-1 carrier drives the stage-2 sun for 36:1 total, with a NEMA 17 input flange and a Ø12 output shaft on a 6001 bearing in an end cover held by 4×M4.

Files

Flagged by the engineer

  • M4 tapped holes on Ø72 leave only about 2.3 mm of wall to the Ø80 outside. Consider a Ø84 housing or M3 threads.
  • No bearings support the carriers, so the stage-1 carrier/sun 2 floats on the gear mesh. Add bushes for long life.
  • Planets running directly on Ø5 pins need lubrication or sintered bushes.
  • S235 is soft for gears carrying 13 Nm output. Use 42CrMo4 or case-hardened 16MnCr5.

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Specification

Total ratio36 : 1
Stage ratio6 : 1
Module / pressure angle1 / 20°
Centre distance18 mm
Output torque (est.)about 13 Nm
HousingØ80 × 50 mm
Overall size80 × 80 × 99 mm
Parts27
MaterialSteel (S235)
Mass (calculated)2006.4 g
General tolerance± 0.1 mm (ISO 2768-m)
Processmachining

Standard parts · purchasable

1×Deep groove ball bearing 6001
ISO 15
8×Socket head cap screw M4x16
ISO 4762

Parts list

01housing
80 × 80 × 50 mm · 850.9 g
02input_flange
80 × 80 × 10 mm · 373.7 g
03end_cover
80 × 80 × 10 mm · 347.8 g
04sun_1
13.99 × 13.99 × 13.5 mm · 8.4 g
05carrier_1_sun_2
48 × 48 × 19 mm · 66.4 g
06carrier_2_output
48 × 48 × 50 mm · 101.3 g
07planet_1_0
25.86 × 25.86 × 10 mm · 33.0 g
08pin_1_0
5 × 5 × 15 mm · 2.3 g
09planet_1_1
25.86 × 25.86 × 10 mm · 33.0 g
10pin_1_1
5 × 5 × 15 mm · 2.3 g
11planet_1_2
25.86 × 25.86 × 10 mm · 33.0 g
12pin_1_2
5 × 5 × 15 mm · 2.3 g
13planet_2_0
25.86 × 25.86 × 10 mm · 33.0 g
14pin_2_0
5 × 5 × 15 mm · 2.3 g
15planet_2_1
25.86 × 25.86 × 10 mm · 33.0 g
16pin_2_1
5 × 5 × 15 mm · 2.3 g
17planet_2_2
25.86 × 25.86 × 10 mm · 33.0 g
18pin_2_2
5 × 5 × 15 mm · 2.3 g
19bearing_6001
28 × 28 × 8 mm · 24.8 g
20cover_bolt_0
7 × 7 × 20 mm · 2.6 g
21cover_bolt_1
7 × 7 × 20 mm · 2.6 g
22cover_bolt_2
7 × 7 × 20 mm · 2.6 g
23cover_bolt_3
7 × 7 × 20 mm · 2.6 g
24flange_bolt_0
7 × 7 × 20 mm · 2.6 g
25flange_bolt_1
7 × 7 × 20 mm · 2.6 g
26flange_bolt_2
7 × 7 × 20 mm · 2.6 g
27flange_bolt_3
7 × 7 × 20 mm · 2.6 g