LUXXO · SHARED DESIGN · READ ONLY

Open bevel gear differential v1

An open differential assembly. A 12T pinion drives a 50T straight bevel ring gear (module 2) at 90°. The ring gear is bolted with 8×M6 to a carrier that holds two 10T spider gears on a Ø10 cross pin and two 16T side gears with Ø20 splined bores. The carrier hubs run in two 6006 bearings inside a split outer casing that has an oil filler plug.

Files

Flagged by the engineer

  • The pinion shaft has no bearings modelled. A real design needs two tapered roller bearings on the pinion shaft.
  • The 12T pinion is below the minimum tooth count for undercut-free straight bevels. Use profile shift or a spiral bevel.
  • 6006 bore 30 mm, so the carrier hubs must be Ø30; axle passage is Ø20.

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Specification

Final ratio50:12 = 4.17:1
Ring gear pitch dia100 mm
Pinion pitch dia24 mm
Side/spider pitch dia32 / 20 mm
Overall size138 × 174 × 205 mm
Parts37
MaterialSteel (S235)
Mass (calculated)6242.9 g
General tolerance± 0.1 mm (ISO 2768-m)
Processmachining

Standard parts · purchasable

8×Socket head cap screw M6x25
ISO 4762
2×Deep groove ball bearing 6006
ISO 15
8×Hexagon head bolt M8x50
ISO 4017
8×Hexagon nut M8
ISO 4032

Parts list

01ring_gear
6.27 × 100.93 × 100.87 mm · 217.1 g
02carrier
128 × 90 × 90 mm · 550.6 g
03ring_bolt_0
31 × 10 × 10 mm · 8.6 g
04ring_bolt_1
31 × 10 × 10 mm · 8.6 g
05ring_bolt_2
31 × 10 × 10 mm · 8.6 g
06ring_bolt_3
31 × 10 × 10 mm · 8.6 g
07ring_bolt_4
31 × 10 × 10 mm · 8.6 g
08ring_bolt_5
31 × 10 × 10 mm · 8.6 g
09ring_bolt_6
31 × 10 × 10 mm · 8.6 g
10ring_bolt_7
31 × 10 × 10 mm · 8.6 g
11pinion
27.89 × 27.89 × 73.61 mm · 124.0 g
12cross_pin
10 × 78 × 10 mm · 48.1 g
13spider_gear_1
22.96 × 8.85 × 23.39 mm · 7.3 g
14spider_gear_2
22.96 × 8.85 × 23.39 mm · 7.3 g
15side_gear_l
13.19 × 34.12 × 34.12 mm · 26.5 g
16side_gear_r
13.19 × 34.12 × 34.12 mm · 26.5 g
17bearing_l
13 × 55 × 55 mm · 135.6 g
18bearing_r
13 × 55 × 55 mm · 135.6 g
19casing_left
68 × 174 × 174 mm · 2322.0 g
20casing_right
68 × 174 × 174 mm · 2280.6 g
21filler_plug
24 × 20.78 × 22 mm · 45.6 g
22case_bolt_0
55.3 × 13 × 15.01 mm · 25.8 g
23case_nut_0
6.8 × 13 × 14.61 mm · 5.1 g
24case_bolt_1
55.3 × 13 × 15.01 mm · 25.8 g
25case_nut_1
6.8 × 13 × 14.61 mm · 5.1 g
26case_bolt_2
55.3 × 13 × 15.01 mm · 25.8 g
27case_nut_2
6.8 × 13 × 14.61 mm · 5.1 g
28case_bolt_3
55.3 × 13 × 15.01 mm · 25.8 g
29case_nut_3
6.8 × 13 × 14.61 mm · 5.1 g
30case_bolt_4
55.3 × 13 × 15.01 mm · 25.8 g
31case_nut_4
6.8 × 13 × 14.61 mm · 5.1 g
32case_bolt_5
55.3 × 13 × 15.01 mm · 25.8 g
33case_nut_5
6.8 × 13 × 14.61 mm · 5.1 g
34case_bolt_6
55.3 × 13 × 15.01 mm · 25.8 g
35case_nut_6
6.8 × 13 × 14.61 mm · 5.1 g
36case_bolt_7
55.3 × 13 × 15.01 mm · 25.8 g
37case_nut_7
6.8 × 13 × 14.61 mm · 5.1 g