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Strain Wave Gear 50:1 v1

Harmonic drive assembly: rigid circular spline ring (102 internal teeth, m0.5), thin-walled flexspline cup (100 external teeth, m0.5, 30 mm long, Ø60 output flange with 6×M3 on Ø52) and elliptical wave generator with a thin flexible bearing and Ø8 keyed input bore.

Files

Flagged by the engineer

  • Flexspline in S235 will fatigue quickly; use alloy steel 42CrMo4 or 17-4PH, Q&T, shot-peened
  • 0.6 mm wall needs precision turning with support mandrel
  • Flexible bearing is a special part (not ISO 15 catalogue); source from harmonic drive supplier

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Specification

Gear ratio50 : 1
Circular spline102 teeth, m0.5, pitch Ø51
Flexspline100 teeth, m0.5, pitch Ø50, wall 0.6 mm
Wave generator deflection±0.5 mm radial
Overall size70 × 70 × 43 mm
Parts11
MaterialSteel (S235)
Mass (calculated)390.8 g
General tolerance± 0.1 mm (ISO 2768-m)
Processmachining

Standard parts · purchasable

6×Socket head cap screw M3x8
ISO 4762

Parts list

01circular_spline
70 × 70 × 12 mm · 163.3 g
02flexspline
60 × 60 × 33 mm · 122.7 g
03wave_generator_cam
40.55 × 38.55 × 8 mm · 73.8 g
04flex_bearing_inner
43.55 × 41.55 × 8 mm · 12.2 g
05flex_bearing_outer
47.73 × 45.73 × 8 mm · 13.3 g
06flange_bolt_0
5.5 × 5.5 × 11 mm · 0.9 g
07flange_bolt_1
5.5 × 5.5 × 11 mm · 0.9 g
08flange_bolt_2
5.5 × 5.5 × 11 mm · 0.9 g
09flange_bolt_3
5.5 × 5.5 × 11 mm · 0.9 g
10flange_bolt_4
5.5 × 5.5 × 11 mm · 0.9 g
11flange_bolt_5
5.5 × 5.5 × 11 mm · 0.9 g